AAYAT INTERNATIONAL

Aayat International, LLC is the United States subsidiary for the Shanin Group. Based in Bangladesh, the Shanin Group manufactures and exports an excess of 55,000- 60,000 shirts per day. We are on the cutting edge of production lead time by being one of a few manufacturers to implement textiles from our own fabric mills into our production lines. Our major customers are located in Western Europe, Canada, Latin America, Central America, South America, India, China, and in the Middle East.

We can handle light to medium weight cotton, T/C & CVC satin fabric, Polynosics, Polyviscose, micro fabric, easy-care and non-iron fabrics. We conduct our inspection by four point system & visual inspection during fabric laying and store our fabric in a climate-controlled space, on pallets coordinated by lot and color. We also maintain color continuity cards for shade segregation and follow a 100% numbering system on 20-25 pieces bundles.

Main Countries of Fabric Sourcing

Malaysia, Indonesia, Thailand, China, India, Taiwan, Korea

Main Fabric Mills

ShanTex (in-house), Penfabrics, SDN, BHD, P.T.Centex, Luckytex, Jiangsu Lianfa, Arvind Limited, Thai Unique, Yixing Junge Textiles Co Ltd, Noor Check & Stripe Textiles, Zaber and Zubaie Fabrics Ltd, Evince Textiles Ltd, Paramount Textiles Ltd, Luthai Textiles Ltd, Dacko, Talent

WE UTILIZE THE FOLLOWING FUSING MACHINES:

• Collar, Band And Cuff Fusing
• Hashima Model: 600B
• Kennegiesser Model: HKZ4/6.5B

• Armhole and Side Seam Fusing and Pressing
• Electrolux Model: CL 2
• Ngai Shing Model: NS-8231

• Front Placket Fusing
• Reliant Model: Elite M-90
• Electrolux Model: CL 1
• Ngai Shing Model: NS-8233

• Veit Kannegiesser Model Dx1000CU

 • Veit Kannegiesser Model BXE 1000

• Body Pressing Machine

• Veit Kannegiesser Model HP-V3

In strict accordance with our quality control systems, we perform the wash and pull test for fusing interlining, using strips and washing machines. We also do button pull tests and can keep records for buyers, if required.

“All shirts are produced in our factories ensuring compliance with buyer’s code of conduct and labor and industrial law of the land.”

QUALITY CONTROL (QC) AND QUALITY ASSURANCE (QA) SYSTEM
Aayat International has its own “Quality Control” (QC) and “Quality Assurance” (QA) systems in place. This ensures that the finished product is up to par with the buyer’s expectation and specifications. We maintain “Quality Control” (QC) and “Quality Assurance” (QA) using the following two separate teams:

FACTORY / INTERNAL QUALITY TEAM
The internal quality teams are exclusive to the factory and controlled by the factory in charge. Each team is headed by a quality control manager who oversees the roles of a quality control officer and five quality inspectors per production line. Each team is responsible for complete garment inspection in-line and in the finishing section. Our teams always keep hourly records and ensure quality and styling as per buyer approved samples. We also conduct hourly inspections and provide a daily final report to the “Head Office Quality Control Team.”

HEAD OFFICE QUALITY CONTROL TEAM
The “Head Office Quality Control Team” is lead by the Chief Executive Officer (CEO) of Shanin Group. This team is comprised of several quality control managers, deputy managers, assistant managers and factory wise quality control personnel. The quality control managers sign off on samples based on the pre-production samples and hold preproduction meetings with the factory/internal quality teams to ensure that every level of the production process is working in sync. The team performs random
checking, inline inspections and pre-final inspections. Finally, the Head Office Quality Control Team conducts its own pre-final and final audit with AQL 2.5 and sometimes AQL 1.5, if required.